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Natural Gas
Specification |
a Specification relating to the transmission and
distribution of natural gas must have items
relating to the integrity of both the pipeline
and the flow of gas. The composition
of gas entering the pipeline must be such that
the pipeline is not damaged.
Corrosion, stressing and abrasion must be
avoided. The composition must also ensure that,
under all temperature and pressure conditions of
distribution, the flow of gas can occur.
Accumulation of liquid in the pipeline will
reduce the capacity of the pipeline and
interfere with instrumentation and control
equipment. Such interference
can lead to erroneous measurements and
instrument failure.
The specification has aspects covering:-
1. Safe use of domestic appliances
2. Transmission and distribution needs
3. Statutory requirements, e.g. hydrogen sulphide content
There is also a requirement that gas delivered shall be free from
materials/dust. Solids or liquids might
interfere with the operation of lines, metres or
regulators.
Such gas shall be free from objectionable odours
so that a distinctive “gas odour” can be added
to meet the requirements of the Gas Safety
(Management) Regulations.
This transmission specification is the primary
criterion in considering whether a gas needs
processing. If the gas lies outside the
specification, an evaluation is made of the
possibility of mixing with other supplies,
although this can have an effect on the security
of supplies.
Hydrocarbon Dew Point
A temperature that is low enough to ensure that
hydrocarbon liquid does not form under all
temperature and pressure conditions of
distribution must be specified.
The dew point temperature specified will be
governed by the lowest ambient temperature that
the gas will experience while the gas is at
pressures between 24 and
38 bar g (350 and 550 psig). This is the
pressure range at which retrograde condensation
can occur. This phenomenon must be avoided in
the transmission and
distribution system. If too high a hydrocarbon
dew point is allowed, a gas that is single phase
at high pressure can become two phase (gas and
liquid) at lower pressure
even though the gas is not cooled. The extent of
the two phase region within temperature and
pressure coordinates depends on the gas
composition. In particular,
the amounts of heavy hydrocarbons can give rise
to retrograde condensation.
The amount of the various heavy hydrocarbons
allowed in the gas in inversely proportional to
the carbon number of the hydrocarbon, i.e. in
the series C6, C7, Cs,
C9, C10, very much less C10 can give rise to
retrograde condensation than that of C6. For
most natural gas, after separation of the gas
and condensate, the gas phase
will contain too much C6+ component. This must
be removed by gas processing and a chillers
plant is usually employed.
Water Dew Point
The presence of liquid water in the transmission
system must be avoided otherwise hydrate
formation and pipeline corrosion can occur.
Hydrates are a physical
combination of the lower hydrocarbons and water
and once formed are stable. A reduction in the
pipeline diameter can result causing the flow
capacity of the line
to reduce. In the extreme, blockage of the line
can occur. Hydrates will also interfere with the
correct operation of instrumentation, and it is
more likely that blockage
of supply lines to instruments would occur.
Hydrates can only occur if free water is
present, i.e. the gas is at 100 % relative
humidity. Corrosion, however, can
occur at levels below 100 % RH. Protection
against corrosion is ensured by operating at not
more than 50 % RH. The RH of gas is often
conveniently expressed as
a water dew point.
Carbon Dioxide Content
In early UK gas purchase contracts, it was
considered necessary to specify a maximum carbon
dioxide content of 2 %. This was to ensure that
acid gas corrosion of
the 70 bar (1,000 psig) transmission system was
avoided. Later, it became apparent that
protection against corrosion was being secured
with the water dew point
limit. It remains necessary to have gas supplies
of low carbon dioxide content due to
requirements at the LNG plants.
Oxygen
The figure of 0.1 mol% was adopted rather than
zero, which in practice is the oxygen content of
natural gas, to overcome measurement
difficulties and false readings
which can occur when endeavouring to determine a
zero concentration. This 0.1 mol% limit was
sufficiently low to cause air ballasting by gas
sellers to be
generally uneconomic. However, as the molecular
sieve purification units at LNG plants can be
damaged by small oxygen concentrations, the
current NTS (IOYS)
specification has been altered to quote a
preferred limit of 10 ppm oxygen; however, it
should be noted that the GS(M)R limit is 0.2
mol%.
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Hydrogen Sulphide
A statutory obligation under the Gas Quality
Regulations of the numerous Gas Acts required
that gas shall contain a maximum of 3.3 ppm
(volume/volume)
hydrogen sulphide when distributed to customers.
However, 3.3 ppm is seen as the limit and not
the level for normal operation. Supplies are
usually purchased with a
much lower level. |
Sulphur Content
This category is comprised of mercaptans,
organic, sulphides and hydrogen
sulphide. The UK (NTS) has adopted a
limit of 15 ppm (by volume) to control
the amount of corrosion which could
occur in domestic appliances following
gas combustion. In practice, the level
of total sulphur in gas delivered to the
NTS is governed by the requirement that
the gas is free from objectionable odour.
The standard odorisation of a smell-free
gas introduces 5 ppm (by volume) of
total sulphur. |
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Temperature
Too low a delivery temperature may lead to
freezing of the soil around a buried pipeline
and damage to other pipelines and services can
result. Conversely, a temperature too high can
be injurious to pipeline wrappings and coatings.
The temperature range of the transmission
specification reflects these requirements.
Natural Gas
Interchangeability
When formulating a gas specification, it is
essential to take account of how the gas will
burn on domestic appliances and the
compatibility of the gas and the range of
appliances. The international gas union (IGU)
recognized the need to categorise gases
according to their properties . Within each
group, gases that have Wobbe numbers within +5 %
and −5 % of the reference gas Wobbe number
should be fully interchangeable, i.e. burn
safely, cleanly and efficiently without a need
for appliance adjustment.
This 5 % guideline holds good while gases have
compositions not markedly different from the
Reference gas. However, BG has found that for
Group H gas the methane content of the gas must
not be <80–85 % for the Wobbe index alone to be
a reliable guide to combustion characteristics.
Also, a normal distribution limit of +3 % of
reference Wobbe number was adopted. However,
this aspect is now covered by other standards
such as the GS(M)R.
Natural
Gas Composition Uncertainties
When a gas
company such as British Gas negotiates the
purchase of a new gas supply, it is necessary to
establish “how much and what it is”, i.e.
quantity and quality. Aspects that require
clarification include the following:-
1. Is the composition the same for the entire gas field?
2.How reliable is the given composition? What variations are expected?
3. Are any other natural gas supplies possible? If so, when? What is known
about the composition?
4. What processing is the seller intending? In particular hydrocarbon dew
point.
5. What requirements for gas composition does the seller have?
6. What restriction on gas composition is placed by the seller’s
transmission and compression requirements?
7. Which pressure does the seller intend for the delivery
8. Can the supply be guaranteed for 365 days/year?
9. Can maintenance schedules of the seller influence the availability of
gas?
10. What plans does the seller have for supplying gas to other markets?
What requirements do these markets place on gas
composition?
11. If hydrogen sulphide content is quoted as zero is the statement
reliable? How, and for how long, was hydrogen
sulphide tested for?
12. What is the total sulphur content of the gas?
Answers to these questions give the company
confidence that the chemical and physical
properties of the gas will conform to the
transmission specification and gas quality
statutory obligations.
Classification
of Gas Families
Natural gas and liquefied petroleum gases are
two examples of fuel gases in large scale use in
many countries. Gas industries have been in
existence since the early 1800s often based on
gases produced (manufactured) from fossil fuels
such as coal and later petroleum-based
feedstock.
The composition, physical and combustion
properties such as relative density and CV of
the gases were often very different depending on
the feedstock, the process and the process
conditions. Similarly, natural gases and
liquefied petroleum gases also have a range of
Wobbe numbers as a consequence of differences in
composition and hence CV and relative density.
Wobbe number is an important criterion in the
interchange ability of gases and in burner
design. The Wobbe reliable guide to combustion
characteristics. Also, a normal distribution
limit of
+3 % of reference Wobbe number was adopted.
However, this aspect is now covered by other
standards such as the GS(M)R.
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References:
1. Natural Gas Engineering and Safety Challanges.
2. Fundamentals of Natural Gas, Arthur J. Kidnay & William R. Parrish |
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